Confocal displacement, distance, position and thickness sensors
The confocal measurement principle is designed for high accuracy, non contact displacement distance and position measurement against any surface: solid, transparent, polished mirrored surfaces, low reflective matt surfaces and even liquids. If a surface is transparent, a one sided thickness measurement can be achieved with inbuilt correction for the material refractive index.
Quite often confocal sensors are selected when laser triangulation or other optical sensors are not accurate or stable enough on the surface being measured. In addition, confocal sensors have an extremely small spot diameter, typically a few microns and measure in the vertical plane, so do not suffer from shadowing of the reflected light. This also enables measurement into small bores and holes.
Almost all industries benefit from this measurement principle as it can be used in both R&D and in-process measurements. In particular, the semiconductor, micro lens, automotive part, medical, glass, and MEMS industries use this sensor technology in many ways.
- Excellent signal-to-noise ratio
- Industrial-grade controller
- Extremely small and constant spot size
- Almost surface-independent, also valid for mirrored and glass surfaces
- Nanometre resolution
- One-sided thickness measurement
- Passive measuring system
- Robust design
High precision displacement and distance measurement on practically all types of surfaces
The confocal chromatic measuring principle enables high precision displacement and distance measurements – on both diffuse and mirrored surfaces. Very small objects can be detected due to the small measurement spot size. Due to the axial beam path there are no shadowing effects. With the 90° version, geometrical features can be measured inside holes and recesses.
Adjustable mounting adapter for sensor alignment
To achieve maximum accuracy, the confocal sensors must be aligned as perpendicular as possible to the measuring object. The adjustable mounting adapter is used to optimally align all confocalDT sensors to the target. You can also align the sensor after the installation in the machine. The industrial adapter allows the displacement in the x- and y-axes as well as tilting the sensor to the measuring object.
One-sided thickness measurement of transparent materials
The confocal chromatic measuring principle enables thickness measurements of transparent materials such as glass. The thickness value is detected to micrometre accuracy using only a single sensor. The controller provides an editable, expandable materials database. Material-specific parameters such as refractive indexes can be adapted using the web interface. Multi-peak measurements enable the evaluation of up to 6 peaks, which is how multi-layer objects such as laminated glass can be measured.
Ready for vacuum
The confocalDT sensors consist of passive components and do not give off heat. Particularly for use in vacuum applications, Micro-Epsilon offers vacuum-resistant sensors, cables and accessories for different purposes such as clean room, vacuum and even UHV applications..
Fastest measuring rates for dynamic measurement tasks
The confocalDT IFC2471HS controllers offer with 70 kHz the highest measuring rate in the world and are frequently used for dynamic monitoring tasks. In order to adapt the illumination to the respective surface, the controller dynamically regulates the exposure of the CCD line. This exposure control compensates for reflectivity changes of the measurement object much more faster than the conventional light source control. This is how the confocalDT controllers provide outstanding measurement accuracy with high measuring rates and changing surface colours.
Ultra-small light spot detects finest details and structures
Confocal sensors from Micro-Epsilon generate the smallest of light spots <3 µm due to their high Numerical aperture (NA). Therefore, the finest details and structures can be detected reliably.
Extremely large tilt angle
The confocalDT IFS sensors tolerate a large tilt angle up to 48°. Therefore curved and structured surfaces can be detected reliably to generate stable signals.
Controllers with high resolutions and high speeds
The confocal DT controllers provide an excellent signal-to-noise ratio enabling measurements at high accuracy and have been designed for industrial environments. The fast surface compensation regulates the exposure cycles in order to achieve high signal stability which is particularly for high speed scanning of surfaces with varying reflection characteristics. Interfaces are RS422, Ethernet, EtherCAT or Analogue Output.
Ease of use via web interface
Due to a user-friendly web interface, the entire configuration process is carried out without using any additional software. The web interface can be accessed via Ethernet and provides set up and configuration options. Materials are stored in an expandable materials database.